Nuvo PL1 Crack Filler (Hot Pour) – 33 lbs.

$64.95

Nuvo PL1 Crack Filler is Maxwell Products’ next-generation hot-applied crack sealant.  It’s the improved successor to the Elastoflex 650 DF. It’s an asphalt-based, polymer-modified formula engineered specifically for cold to moderate climates, which makes it one of the best-matched crack sealants for Canadian field conditions. It works on asphalt and concrete, flows evenly without reworking, and sets up fast so you can return pavement to service the same day.

What’s New in the Nuvo PL1 Hot Pour Crack Filler Formula

The Nuvo PL1 builds on everything that made the Elastoflex 650 DF a go-to product for Canadian contractors and pushes performance further in the areas that matter most in cold climates:

  • Proven flexibility at -29°C — Passes ASTM D3111 flexibility testing at −20°F on a 25mm mandrel. When temperatures plunge this winter, the seal won’t crack.
  • 500% minimum tensile adhesion — The cured sealant stretches with pavement movement and snaps back without losing bond. This is what keeps the repair intact through freeze-thaw cycles, not just for one season but year after year.
  • Self-leveling, quick-setting — Pour it in and walk. The Nuvo PL1 levels itself in the crack profile without manual spreading, and the fast-set formulation minimizes tracking risk so traffic can return sooner.
  • Firm in summer heat — A softening point of 96°C (205°F) minimum means it won’t bleed or track on hot asphalt in July. You get cold flexibility and heat resistance in the same product.
  • Versatility – Works in both Direct Fire, and oil jacketed melters.
Availability: In stock SKU: Nuvo-pl1 Categories: ,

    Description

    Application Overview

    Heat material using a direct-fired or hot oil circulating melter with continuous agitation. Bring material to the recommended application temperature of 193°C (380°F) before pouring. Do not exceed 204°C (400°F). Clean and dry the crack before application for maximum adhesion. The Nuvo PL1 is self-leveling — pour flush with the pavement surface and allow to set before returning to traffic.

    Always read Maxwell’s full application instructions before use.

    Box Weight33 Lbs
    PackagingZip Box (easy-open cardboard) or PolySkin (meltable)
    Compatible EquipmentDirect fire kettles and hot oil circulating kettles
    Substrate CompatabilityAsphalt & concrete
    Climate SuitabilityCold to moderate - optimized for Canadian conditions
    ManufacturerMaxwell Products

    Is the Nuvo PL1 the same product as the Elastoflex 650 DF?

    No it's better. The Nuvo PL1 is the direct successor to the Elastoflex 650 DF, produced under Maxwell's updated Nuvo product line. The formula has been refined for improved cold-weather flexibility, higher tensile adhesion, and faster setup compared to the 650 DF.

    Do I need a special melter to use this product?

    No special equipment needed. The Nuvo PL1 is compatible with all standard direct-fired and hot oil circulating kettles. If you already have equipment that handled the Elastoflex 650 DF, it will work with the Nuvo PL1 without any changes.

    Can I use this on a concrete driveway or expansion joint?

    Yes. The Nuvo PL1 is tested for asphalt compatibility (ASTM D5329) and is suitable for sealing cracks and joints in both asphalt and concrete surfaces.

    What does PolySkin packaging mean?

    PolySkin is Maxwell's meltable packaging — the entire box goes into the kettle without unwrapping. The outer skin melts with the material, leaving zero packaging waste on the job site. Ask us about PolySkin availability when ordering.

    How much area does one 33 lb box cover?

    Coverage depends on crack dimensions. For a standard 13mm × 13mm (½" × ½") crack profile, one box typically covers approximately 75–100 linear feet. Use Roadly's Crack Filler Calculator to estimate your requirements.

    Should I buy the single box or the full pallet?


    If you're running a single-site job or need to top up materials, the single box is the right call. If you're running a full seasonal crack sealing program across multiple properties, the pallet delivers significantly better per-unit value. Call us — we'll help you figure out the right quantity.

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