Maxwell Nuvo PL1 Pallet of Hot-Applied Crack Sealant – 80 Boxes

Hot Pour Crack Filler For Your Season. Seal More. Order Less.

For contractors running high-volume crack sealing programs, every hour spent reordering materials is an hour not billing. A full pallet of Maxwell Nuvo PL1 is 80 boxes of 33 pound crack filler bricks, that’s 2,640 lbs of premium flexible hot-pour sealant.

This is the pallet-scale option for asphalt contractors, municipal road crews, and property maintenance companies that need consistent product availability across multiple sites. Buying by the pallet locks in better per-unit pricing, reduces freight costs compared to repeated small orders, and keeps your crew moving without supply interruptions.

The Nuvo PL1 is Maxwell’s improved successor to the Elastoflex 650 DF. It’s a reformulated, cold-climate-optimized crack sealant built for the conditions Canadian pavement actually faces. If you’ve used the 650 DF before, you’ll notice the difference immediately: faster setup, better low-temperature flexibility, and a tighter, longer-lasting seal.

  • 80 x 33 lb Boxes / Pallet
  • Hot-Applied Polymer-Modified Formula  The Nuvo PL1 uses asphalt-based, polymer-modified chemistry that bonds tightly to both asphalt and concrete substrates. Unlike cold-pour products that rely on solvent evaporation, hot-applied sealants penetrate deeper into the crack and form a more durable, weather-resistant bond.
  • Self-Leveling Application Once poured, the material flows and levels on its own — filling irregular crack profiles and minimizing the need for squeegee work or reworking. This speeds up production on large-volume crack sealing programs.
  • Compatible With All Standard Melter Equipment The Nuvo PL1 works with both direct-fired kettles and hot oil circulating (indirect heat) systems. No proprietary equipment required — it integrates into your existing workflow immediately.
  • PolySkin Meltable Packaging Available The Nuvo PL1 is available in PolySkin packaging — a meltable outer skin that goes directly into the kettle without unwrapping. This eliminates packaging waste on site and speeds up the loading process, particularly on high-volume jobs.
  • Asphalt and Concrete Compatible Nuvo PL1 passes ASTM D5329 asphalt compatibility testing, making it suitable for use on both pavement types — useful for projects involving concrete expansion joints adjacent to asphalt sections.
  • Firm Yet Flexible A softening point of 96°C (205°F) minimum means the sealant won’t track or bleed in summer heat. Combined with the low-temperature flexibility spec, this product holds its seal across the full seasonal temperature range experienced in most of Canada.

Call for volume pricing on pallets & shipping quotes

    Description

    Stock Your Season. Seal More. Order Less.

    For contractors running high-volume crack sealing programs, every hour spent reordering materials is an hour not billing. A full pallet of Maxwell Nuvo PL1 puts 2,640 lbs of professional-grade hot-pour sealant on your yard — enough to run an entire seasonal program without constantly managing supply.

    This is the pallet-scale option for asphalt contractors, municipal road crews, and property maintenance companies that need consistent product availability across multiple sites. Buying by the pallet locks in better per-unit pricing, reduces freight costs compared to repeated small orders, and keeps your crew moving without supply interruptions.

    The Nuvo PL1 is Maxwell’s improved successor to the Elastoflex 650 DF — a reformulated, cold-climate-optimized crack sealant built for the conditions Canadian pavement actually faces. If you’ve used the 650 DF before, you’ll notice the difference immediately: faster setup, better low-temperature flexibility, and a tighter, longer-lasting seal.

    Nuvo PL1 Crack Filler - Pallet Details

    Boxes per Pallet80
    Box Weight33 lbs
    Total Pallet2640 lbs
    Packaging OptionsZip Box (cardboard) or PolySkin (meltable)
    Compatable EquipmentDirect-fired or oil circulating kettles
    SubstrateAsphalt & Concrete

    How much crack can one pallet of Nuvo PL1 seal?

     A full pallet of 80 boxes provides roughly 17600 linear feet of coverage. Actual footage varies based on crack width, depth, and any overpour. Use Roadly's Crack Filler Calculator to plan your material needs before ordering.

    What's the difference between the single box and the pallet other than quantity?

    The product is identical with the same Nuvo PL1 formula, same specs. The pallet offers better per-unit pricing and reduces your freight cost per pound significantly compared to ordering individual boxes. For any contractor running more than a few days of crack sealing per season, the pallet math almost always wins.

    Is the Nuvo PL1 a direct replacement for the Elastoflex 650 DF?

    Yes, with improvements. Maxwell developed the Nuvo PL1 as the successor to the Elastoflex 650 DF. The application process, equipment compatibility, and job site workflow are the same. The Nuvo formula delivers better cold-temperature performance and higher tensile adhesion, a straightforward upgrade with no learning curve.

    Can I get PolySkin packaging on the pallet?

    PolySkin meltable packaging is available for the Nuvo PL1. Contact us when ordering to confirm packaging format,  availability may vary. PolySkin eliminates cardboard waste on the job site and speeds up kettle loading on high-production days.

    How does this ship? Can it deliver to my yard?

    We ship from Edmonton, AB. Pallet orders ship via freight carrier to commercial addresses and job sites across Canada with our discounted freight rates. Contact us at (587) 882-7623 to confirm freight options and lead times for your location before ordering.

    Do you offer pricing breaks for orders over one pallet?

    Yes. Call us at (587) 882-7623 or email support@roadly.ca for multi-pallet pricing. Volume discounts are available for contractors and municipalities purchasing for seasonal programs.

    Is this product compliant for municipal specifications?

    The Nuvo PL1 meets ASTM D5329 testing requirements across all key performance properties. For municipal procurement requiring specific written specifications or compliance documentation, contact us and we'll provide the Maxwell Products spec sheet to support your project documentation.

    Reviews

    There are no reviews yet.


    Be the first to review “Maxwell Nuvo PL1 Pallet of Hot-Applied Crack Sealant – 80 Boxes”